Hudson Valley

Metallized Carbon: Innovation at the Core of its Growth

This week, we turn our attention to Metallized Carbon, a state-of-the-art manufacturing company located in Ossining, New York. If you were to enter the factory floor, you likely wouldn’t know what their products are used for. Metcar is the trade name used for special materials that are self-lubricating which are used in the aerospace industry. Many of these parts are used in machinery where temperatures are too high for conventional oil-based lubricants. HV MFG spoke with Metallized Carbon a few years back to learn more about their production methods. Their products differ from the competition as they use graphite which has self-lubricating properties. In addition, their products are combined with other solid lubricants that are chemically bonded together using a carbon binder. Today, Metallized Carbon has over 150 different Metcar Grades that can be used on a wide variety of applications depending on the customer’s needs.

Metallized Carbon was founded in 1945 when Preston Siebert began working from his detached garage specializing in metal impregnation services. He originally worked to develop a way for graphite to combine with molten metal. The electronics sector was very interested in this as carbon graphite proved to be a better conductor than just graphite alone. By the 1950’s, Metallized Carbon began manufacturing carbon bearings used in the board drying industry. In the 1970’s, Metcar became a registered trademark for the company and developed new base materials that have unique uses in the commercial aerospace industry and in military equipment. Such innovation, required the company to grow significantly. Today, the company has transformed itself from 2 car garage to six buildings covering 85,000 sq. feet and employing 125 people. By the 2000’s with the growth of the aerospace industry, Metcar expanded to different divisions for Mexico and Asia while also increasing US production. President & CEO of Metallized Carbon, Matthew Brennan mentioned that his company is both high-tech and cutting edge in order to meet the needs of their clients.

Thanks to efforts from the Council of Industry and other local Hudson Valley businesses, Metallized Carbon was able to secure funding for a new facility that now holds the aerospace materials division. Located in Mountaindale, the new facility is 15,000 sq. feet with the ability to expand to 65,000 sq. feet in the future. Looking ahead, Brennan intends to hire new employees to continue the innovation the company is known for. Thankfully, New York colleges in the Hudson Valley have provided Metallized Carbon with engineers ready to take on the next challenge. Additionally, Brennan and his team are fortunate for the dedicated employees that help keep the production floor running smoothly. While the future does not hold guarantees, Metallized Carbon is continuing to expand with an emphasis on innovation and quality products.



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Creativity and Ambition: One Person’s Path Towards a Rewarding Career

Over one million people call the Hudson Valley home, with many working in various manufacturing industries. Sono-Tek Corporation is a state-of-the-art manufacturing center in Milton, NY that specializes in ultrasonic spray-coating. Within this company, a man named Adam Carlock has made a career for himself. Adam spoke with HV MFG last year and discussed his passion for manufacturing.

Adam grew up on Long Island and went to college to study accounting. However, after his first year, Adam realized accounting was not for him. His passion lies with cooking which he used to pursue a career as a chef for ten years. While he liked his job, the career proved challenging when also trying to raise a family. At this point, Adam knew a more traditional 9 to 5 job would be a better option. After moving to the Hudson Valley, Adam decided to take general engineering courses at SUNY Dutchess where he got his associates degree. Afterwards, he transferred to SUNY New Paltz to earn his Bachelors in Electrical Engineering. While taking classes at New Paltz, Adam took an internship through the Hudson Valley Technology Development Center which opened his eyes to the different sectors he could go into with his engineering degree. Additionally, one of Adam’s professors told him about an opening at Sono-Tek Corporation where he could work 12 hours a week while attending classes.

After jumping on the opportunity, Adam eventually received a full-time offer after graduation. One of the requirements for graduation, included a senior design project which Adam decided to create a 3D printer that could print out bowls made of chocolate. Interestingly, this brought him to the Culinary Institute of America where he met with chocolate experts who advised him on how to build a climate-controlled module for the printer to function properly. This allowed Adam to use his passion and knowledge of culinary arts into his engineering studies.

Currently, Adam is a Junior Engineer at Sono-Tek where he is able to further build on his manufacturing skills. He explains being able to work on internal projects and speed up efficiency is one of the best parts of his job. Adam’s commitment has been beneficial to Sono-Tek as they have reorganized their production equipment to make sure products are being produced at an efficient rate while maintaining quality. In addition, Sono-Tek has also invested in software to help track production and product parts to simplify logistics.

Adam is an example of how creativity and determination can lead to a rewarding career where you can directly apply the skill-sets learned in a college education. Adam also has advice for anyone looking to pursue a career in manufacturing, “Find what interests you. There are so many fields to choose from, find something you have a passion for.”

Want to pursue a career like Adam did? Click here to see a list of open positions available through the Council of Industry. Don’t forget to like us on Facebook and follow our Instagram page @councilofindustry.

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Hard Work, Determination, and Resilience: The Path Towards Success for FALA Technologies

Companies big and small continue to fuel innovation and quality jobs within the Hudson Valley, helping the manufacturing sector grow. This week, we turn our focus to FALA Technologies headquartered in Kingston, NY. The company has been in business for over 70 years and built a reputation for creating production equipment for important clients including IBM. In 2015, HV MFG sat down with Frank Falatyn, the company president to discuss its workforce development.

Mr. Falatyn began his career at the age of 16 when he was recognized for his manufacturing talents in part thanks to his father’s working experience. Both his father and grandfather asked Mr. Falatyn to help start a family business named Ulster Tool and Die. The three of them invested their time and money into building a company from the ground up. Mr. Falatyn expressed that he did not think he would be in the family business for long. After witnessing his father get an engineering degree, Mr. Falatyn understood the importance of education in the manufacturing field.

After graduating from Kingston High School, he reflected on his talents within the sciences, specifically chemistry. Consequently, Mr. Falatyn earned a degree in Chemical Engineering from Lehigh University and finished first in his class. His professors were so impressed with his work, that they wanted him to become a research assistant. However, Mr. Falatyn had other intensions and wanted to go back into the manufacturing sector. After graduating from college, he began working at GE to make plastics in Indiana. Mr. Falatyn quickly realized how much he missed the Hudson Valley and eventually moved back to New York to continue in the family business.

When Ulster Tool and Die was founded, the company specialized in making production equipment specifically for IBM’s R&D team. IBM eventually became the most prominent customer for the company. However, after IBM downsized in the early 90’s, Ulster Tool and Die needed to reinvent itself in order to gain new traction. As a result, the company changed its name to FALA Technologies. They also bought an empty warehouse in Kingston that was four times the size of their old shop. While the company continued to grow, Mr. Falatyn encountered the loss of both his father and brother. The latter of which was on the Council of Industry’s Board. While the loss was deeply personal, Mr. Falatyn knew he needed to continue the legacy his brother and father helped build. He reached out to the Council of Industry where he took a spot on the board so he could continue to stay in the loop of the manufacturing sector. When asked, what it takes to be a good leader? Mr. Falatyn mentioned the importance of recognizing one’s strengths and filling roles that best utilize them while delegating other important tasks that play into weaknesses.

Looking ahead into the future, Mr. Falatyn highlighted the need to focus on the next generation workforce. This way, new employees can master the skills more seasoned workers have gained throughout the years. In order to stay competitive and continue to innovate, FALA Technologies as well as the entire US manufacturing sector need to invest in workforce development to ensure the skills used by older generations are not lost. As the manufacturing industry takes these challenges head on, FALA Technologies proves that hard work, determination, and resilience go a long way to paving a successful business.



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One High School, One Principal, One BIG Impact


Manufacturing companies all over the Hudson Valley are eager to recruit and train the next generation of young men and women to continue the legacy of building quality products used across the nation and overseas. Thanks to the efforts of a high school principal and technology teacher, this process is going to become easier. Aaron Hopmayer has been the principal of Pine Bush High School for almost 18 years. Throughout those years, Mr. Hopmayer has created several programs aimed at students interested in pursuing a trade.

HV MFG sat down with Mr. Hopmayer back in 2018 to discuss the progress made over the years. Growing up, Mr. Hopmayer was not fully sure what he wanted to pursue as a career. After graduating high school, he joined the Army and served in Iraq and various other places. After serving, Mr. Hopmayer came back to the Hudson Valley and became a student at SUNY New Paltz where he majored in Secondary Education/Social Studies and eventually earned a masters in Special Education. His first teaching job was in Fallsburg where he learned what it takes to support both students and teachers while meeting state education requirements.

After working at Fallsburg, Mr. Hopmayer began working at Pine Bush High School which houses around 1,800 students in grades 9 through 12. The high school is home to a diverse community that is continuing to grow with a district budget of $115 million. From the very first day, Mr. Hopmayer said the main focus of the school is the children and making sure the faculty/staff is doing everything possible to ensure they will develop into successful adults. One of the initiatives started is called Summer Academies, which range from 1-4 weeks in duration and teach kids various subjects. Currently, there are 6 different disciplines including Leadership and Law, Aviation, Performing Arts, Science, Horsepower & Engineering, and Medical. Each program is taught by district teachers as well as community leader who specialize in the given field. The program is so successful that students are even able to earn SUNY Orange Community College Credit in some classes. In addition, STEM Academy was created to help incoming high schoolers gain exposure to manufacturing programs.

Mr. Hopmayer contributes many of the successes to the excellent staff he works with that always show enthusiasm and energy towards the students. Over the past few years, Pine Bush High School has seen fewer fights thanks to programs designed to help students find their passions. With many manufacturers across the Hudson Valley looking to hire new talents, the hard work that Mr. Hopmayer, the faculty, and the students have put into these programs will soon pay off.


The full interview between HV MFG and Mr. Hopmayer can be viewed here. 

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Pawling Corporation: Sealing Economic Growth in the Hudson Valley One Gasket at a Time


Family-owned companies have been the backbone of the Hudson Valley for decades; helping to provide economic growth to many communities. Pawling Corporation in Wassaic, New York is no exception. HV MFG sat down with President and CEO Jason Smith to discuss the company. Pawling cooperation which was formally known as Pawling Rubber, was founded in 1945 by Smith’s grandfather. He had returned home from serving in the Navy and got an idea to start making rubber gaskets. Smith explains how his grandfather began selling compression seals for military ammunition cases. By the 1950’s the company had acquired Presray Corporation which specialized in making technical lifting devices that used inflatable rubber seals.

Smith’s father became the second generation to work in the company. By the 1970’s, Pawling had four main businesses which comprised of extrusion, mixing, architectural products, and Presray. Smith gives a lot of credit to his farther and uncle who helped the businesses achieve around $60 million in sales by the late 1990’s. Smith became the third generation to take on the family business and oversaw the split of Pawling into two separate companies; Pawling Engineered Products and Pawling Corporation. The former of which is overseen by is cousin Craig Busby and his brother-in-law John Rickert. They specialize in making gaskets and various other seals for the nuclear, aerospace, and life sciences sectors. Smith currently runs Pawling Corporation which took over the old Borden Condensed Milk Factory in the town of Wassaic. Pawling Corporation is split into two divisions with one focusing on architectural products such as impact protection systems and another (Presray) focusing on constructing water/air tight doors and barriers.

Smith knows that being a leader means having the ability to look ahead and predict how the company will evolve in the future. He earned a Bachelor’s degree in history at Boston University and later got his MBA at Pace University. Smith mentioned to HV MFG that concentrating on Marketing was extremely useful as he was able to apply it to the business. Data and facts help Smith make informed decisions about where to take the company next. In fact, some decisions have led to positive results including the decision to focus on customer service and an inside sales program to market new products. In addition, Smith emphasized how he tried to gather as much information as possible before making any important company decisions while also taking responsibility when things don’t go as planned. These strong leadership qualities, have helped Pawling continue to grow into the successful business it is today. Going forward, Smith hopes to spread the word about manufacturing and the crucial role it plays in the local Hudson Valley Economy.

Click here to read the full interview between Pawling Corporation CEO Jason Smith and HV MFG.

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Empire State Manufacturing Survey: The Good News Continues

Federal Reserve

The August 2018 results for the Empire State Manufacturing Survey once again indicate robust growth. Results have been overwhelmingly positive since the start of 2018. This is great news for Manufacturers in the Hudson Valley, and the optimistic projections for the future imply more good news is on the way. 

Business activity remained robust in New York State, according to firms responding to the August 2018 Empire State Manufacturing Survey. The headline general business conditions index climbed three points to 25.6. New orders and shipments grew strongly, and firms reported an increase in unfilled orders. Delivery times continued to lengthen, and inventories held steady. Labor market indicators pointed to solid gains in employment and longer workweeks. Price indexes were little changed and remained elevated, indicating ongoing significant price increases. Looking ahead, firms stepped up their capital spending plans and were fairly optimistic about the six-month outlook.

Read the full report for more!

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